Uflex Cylinder Business has Production Facilities in India & Overseas:
Uflex Digital Pre-press Department uses a specialized packaging and planning software ARTPRO & Pac Z to meet Gravure & Flexo printing requirements. The software is the last word in techniques like color separation, trapping, bar code generation and pantone. Highly experienced and internationally trained professionals spin their magic on color calibrated monitors for optimum halftone results. Besides this, exclusive soft-wares are deployed for making wall papers, wood grain and texture design cylinders. To get vibrant and rich colors, Hexa-chrome technology is put in use. The digital file finally gets ready to be engraved on the cylinder. Most importantly, in order to maintain the confidentiality of the job, our State-of-the-art ERP solution makes sure to safeguard all the interests of our esteemed customers.
GMG Color Management....
Prepress Output on Actual Substrate
3) Cylinder Manufacturing Facilities:
a) In-house base shell manufacturing
Inner Bore Making Machine
b) Fully automatic plating line from trusted suppliers
A high precision digitally controlled MDC Daetwyler "Polish master machine" with an accuracy of 10 microns per
meter is used to achieve accurate and mirror surface that is required for electronic engraving on the cylinder.
Mega depth up to 80-100 microns can be engraved.
Extreme Head & Transcribe Head Technology for sharper / micro text.
Apart from existing 12 electronic engraving lines, A State of the art Schepers LASER has been added at our manufacturing site at Noida.
e) Cylinder Proofing
All the manufactured cylinders are proofed to cross check the process parameters and also to validate output synchronization amongst Pre-press, Engraving machine and Printing machine…..so we ensure “whatever we proof replicates in print…”
Accucheck proof reader:-
The unique proof reading process make ensures the errorless and efficient, proof checking.
The actual proof on substrate is scanned and superimposed on soft file of the approved design. Any deviation can be easily detected by this customized software.
f) Quality Checks
QC at each and every stage of the process:-